Project-Based Engagements
Defined Scope. Measurable Outcomes.
Technical projects designed to address specific challenges with clear deliverables and timelines.
P-01
Refractory Performance Audit
Comprehensive independent assessment of refractory performance across a client's industrial facility. Evaluates current refractory installations, identifies wear patterns, assesses remaining life, and provides optimisation recommendations.
Deliverables:
- On-site inspection and data collection (2-5 days)
- Refractory condition assessment report
- Wear rate analysis and remaining life estimates
- Performance optimisation recommendations
- Prioritised action plan with cost-benefit analysis
Typical Duration: 2 - 4 weeks
P-02
Furnace Optimisation Study
Detailed technical analysis of furnace operations to identify opportunities for improved efficiency, reduced energy consumption, and extended campaign life. Covers thermal performance, process parameters, and refractory interaction.
Deliverables:
- Thermal performance analysis and heat balance
- Process parameter review and benchmarking
- Energy efficiency assessment
- Refractory-process interaction analysis
- Recommendations report with implementation roadmap
Typical Duration: 3 - 6 weeks
P-03
Materials Selection & Specification
Independent comparative evaluation of refractory materials from multiple suppliers for a specific application. Includes technical specification development, laboratory testing coordination, and lifecycle cost modelling.
Deliverables:
- Application requirements analysis
- Multi-supplier materials comparison
- Laboratory testing programme coordination
- Technical specification document
- Lifecycle cost model and recommendation report
Typical Duration: 3 - 8 weeks
P-04
Installation Supervision Programme
On-site specialist supervision of refractory installation or furnace rebuild. Ensures compliance with technical specifications, manufacturer guidelines, and industry best practices throughout the installation process.
Deliverables:
- Pre-installation technical review
- On-site supervision throughout installation
- Daily progress and quality reports
- Non-conformance identification and resolution
- Final installation quality certificate
- Post-installation commissioning support
Typical Duration: 1 - 8 weeks (depending on scope)
P-05
Operational Troubleshooting & Root Cause Analysis
Rapid-response technical investigation of operational problems, equipment failures, or unexpected performance deterioration. Identifies root causes and provides corrective action recommendations.
Deliverables:
- Rapid deployment of specialist engineer (target: within 48 hours)
- On-site investigation and data collection
- Root cause analysis report
- Corrective action recommendations
- Follow-up monitoring plan
Typical Duration: 1 - 3 weeks
P-06
Energy Efficiency Assessment
Comprehensive evaluation of energy consumption in thermal processing operations. Identifies losses, inefficiencies, and opportunities to reduce energy costs through process and refractory optimisation.
Deliverables:
- Energy audit and heat balance analysis
- Thermal imaging and loss identification
- Benchmarking against industry best practice
- Energy reduction opportunity report
- Investment prioritisation and payback analysis
Typical Duration: 2 - 4 weeks
P-07
Environmental Compliance & CBAM Assessment
Technical assessment of industrial operations for environmental regulatory compliance, with particular focus on EU Carbon Border Adjustment Mechanism (CBAM) requirements for exporters to the EU.
Deliverables:
- Emissions measurement methodology review
- Carbon intensity calculation and reporting framework
- CBAM compliance gap analysis
- Emissions reduction opportunity identification
- Compliance roadmap and implementation plan
Typical Duration: 3 - 6 weeks
P-08
Technical Due Diligence
Independent technical assessment of industrial assets for investment, acquisition, or financing purposes. Evaluates condition, remaining life, capital expenditure requirements, and operational risks.
Deliverables:
- Asset condition assessment
- Remaining useful life analysis
- Capital expenditure forecast
- Operational risk assessment
- Technical due diligence report for investors/lenders
Typical Duration: 2 - 6 weeks
P-09
Commissioning & Start-Up Support
Technical support for the commissioning and start-up of new industrial equipment or facilities. Ensures refractory curing, thermal ramp-up, and initial operation proceed in accordance with technical requirements.
Deliverables:
- Pre-commissioning inspection
- Curing and dry-out supervision
- Thermal ramp-up monitoring
- Initial operation parameter verification
- Commissioning completion certificate
Typical Duration: 1 - 4 weeks
P-10
Technical Training Programme
Design and delivery of customised technical training for client personnel. Covers refractory fundamentals, installation best practices, maintenance procedures, and process optimisation techniques.
Deliverables:
- Training needs assessment
- Custom curriculum development
- On-site delivery (classroom and practical)
- Training materials and reference documentation
- Competence assessment and certification
Typical Duration: 1 - 2 weeks delivery (plus preparation)
